联系我们
保定市清苑区模板加工厂
固话：13313028229
新闻动态
提高护坡模具使用率的措施
1、改进护坡模具的设计
1. Improving the Design of Slope Protection Mould
护坡模具设计是否合理是提高护坡模具使用率的基础。因此，在设计护坡模具时应对产品成形中的不利条件采取有效措施，以提高护坡模具的耐用度，如设计小孔护坡模具的寿命往往表现在冲小孔的凸模上。对于这类护坡模具，在设计时应使细小的凸模尽量缩短其长度，以增加强度，同时，还应采用导向套的方法加强细小凸模进行保护。此外，在护坡模具设计上，应充分考虑到模架的形式、凸凹模的固定方法和导向形式、压力中心的确定及上、下模板的刚性等因素。特别对于护坡模来说，选取间隙值对耐用度有很大的影响。在设计时，护坡模具的间隙要选择合理，其间隙值不能太小，否则会影响冲压模具的使用寿命和耐用度。实践证明，在不影响件质量的情况下，适当放大间隙可大大提高护坡模具的耐用度，有时甚至提高几倍及几十倍。
Whether the design of slope protection die is reasonable or not is the basis of improving the usage rate of slope protection die. Therefore, effective measures should be taken to improve the durability of the slope protection die when designing the slope protection die. For example, the life of the slope protection die with small holes is often shown in the punch for punching small holes. For this kind of slope protection die, the length of the small punch should be shortened as far as possible in order to increase the strength. Meanwhile, the guide sleeve method should be adopted to strengthen the protection of the small punch. In addition, in the design of slope protection die, the form of die base, the fixing method and guiding form of punch and concave die, the determination of pressure center and the rigidity of upper and lower formwork should be fully taken into account. Especially for slope protection mode, the selection of clearance value has a great impact on durability. In design, the clearance of slope protection die should be selected reasonably, and its clearance value should not be too small, otherwise it will affect the service life and durability of stamping die. Practice has proved that, without affecting the quality of parts, proper enlargement of clearance can greatly improve the durability of slope protection die, sometimes even several times and tens of times.
2、正确选择护坡模具材料
2. Correct Selection of Mould Material for Slope Protection
不同的护坡模具材料具有不同的强度、韧性和耐磨性。在一定的条件下使用高级材料就能使耐用度提高好几倍。因此,为提高护坡模具的使用率必须要选择好的材料。
Different slope protection die materials have different strength, toughness and wear resistance. Under certain conditions, the durability can be improved several times by using advanced materials. Therefore, in order to improve the use rate of slope protection die, it is necessary to select good materials.
3、合理的安排护坡模具制造工艺及保证加工精度
3. Reasonable Arrangement of Manufacturing Technology of Slope Protection Mould and Guarantee of Machining Accuracy
护坡模具的加工精度对护坡模具的使用率影响很大。护坡模具的形状与铁模具的形状完全相符，两者是息息相关的，为了保证生产出来的护坡模具质量优质，所以铁模具需要专业研发人员进行合理的设计和开发，必须考虑到要好出模、不变形。
The processing accuracy of slope protection die has a great influence on the usage rate of slope protection die. The shape of slope protection mold is completely consistent with that of iron mold. They are closely related. In order to ensure the quality of slope protection mold produced, it is necessary for professional R&D personnel to design and develop the iron mold reasonably, and it must be considered that the mold should be produced well and not deformed.
4、正确选择压力机
4. Correct selection of press
为了提高护坡模具的耐用度，应选取精度较高及钢性较高的压力机，并使其冲压吨位大于冲压力百分之三十以上。正常来说,使用伺服冲床可相应提高模具寿命在几十倍以上。
In order to improve the durability of slope protection die, the press with high precision and steel property should be selected, and its stamping tonnage should be more than 30% of stamping force. Normally, the service life of the die can be increased by more than tens of times by using servo punch.
5、合理的使用及维护护坡模具
5. Reasonable Use and Maintenance of Slope Protection Mould
为了提高护坡模具使用率，操作者必须合理的使用及维护护坡模具。
In order to improve the usage rate of slope protection die, the operator must use and maintain the slope protection die reasonably.
1. Improving the Design of Slope Protection Mould
护坡模具设计是否合理是提高护坡模具使用率的基础。因此，在设计护坡模具时应对产品成形中的不利条件采取有效措施，以提高护坡模具的耐用度，如设计小孔护坡模具的寿命往往表现在冲小孔的凸模上。对于这类护坡模具，在设计时应使细小的凸模尽量缩短其长度，以增加强度，同时，还应采用导向套的方法加强细小凸模进行保护。此外，在护坡模具设计上，应充分考虑到模架的形式、凸凹模的固定方法和导向形式、压力中心的确定及上、下模板的刚性等因素。特别对于护坡模来说，选取间隙值对耐用度有很大的影响。在设计时，护坡模具的间隙要选择合理，其间隙值不能太小，否则会影响冲压模具的使用寿命和耐用度。实践证明，在不影响件质量的情况下，适当放大间隙可大大提高护坡模具的耐用度，有时甚至提高几倍及几十倍。
Whether the design of slope protection die is reasonable or not is the basis of improving the usage rate of slope protection die. Therefore, effective measures should be taken to improve the durability of the slope protection die when designing the slope protection die. For example, the life of the slope protection die with small holes is often shown in the punch for punching small holes. For this kind of slope protection die, the length of the small punch should be shortened as far as possible in order to increase the strength. Meanwhile, the guide sleeve method should be adopted to strengthen the protection of the small punch. In addition, in the design of slope protection die, the form of die base, the fixing method and guiding form of punch and concave die, the determination of pressure center and the rigidity of upper and lower formwork should be fully taken into account. Especially for slope protection mode, the selection of clearance value has a great impact on durability. In design, the clearance of slope protection die should be selected reasonably, and its clearance value should not be too small, otherwise it will affect the service life and durability of stamping die. Practice has proved that, without affecting the quality of parts, proper enlargement of clearance can greatly improve the durability of slope protection die, sometimes even several times and tens of times.
2、正确选择护坡模具材料
2. Correct Selection of Mould Material for Slope Protection
不同的护坡模具材料具有不同的强度、韧性和耐磨性。在一定的条件下使用高级材料就能使耐用度提高好几倍。因此,为提高护坡模具的使用率必须要选择好的材料。
Different slope protection die materials have different strength, toughness and wear resistance. Under certain conditions, the durability can be improved several times by using advanced materials. Therefore, in order to improve the use rate of slope protection die, it is necessary to select good materials.
3、合理的安排护坡模具制造工艺及保证加工精度
3. Reasonable Arrangement of Manufacturing Technology of Slope Protection Mould and Guarantee of Machining Accuracy
护坡模具的加工精度对护坡模具的使用率影响很大。护坡模具的形状与铁模具的形状完全相符，两者是息息相关的，为了保证生产出来的护坡模具质量优质，所以铁模具需要专业研发人员进行合理的设计和开发，必须考虑到要好出模、不变形。
The processing accuracy of slope protection die has a great influence on the usage rate of slope protection die. The shape of slope protection mold is completely consistent with that of iron mold. They are closely related. In order to ensure the quality of slope protection mold produced, it is necessary for professional R&D personnel to design and develop the iron mold reasonably, and it must be considered that the mold should be produced well and not deformed.
4、正确选择压力机
4. Correct selection of press
为了提高护坡模具的耐用度，应选取精度较高及钢性较高的压力机，并使其冲压吨位大于冲压力百分之三十以上。正常来说,使用伺服冲床可相应提高模具寿命在几十倍以上。
In order to improve the durability of slope protection die, the press with high precision and steel property should be selected, and its stamping tonnage should be more than 30% of stamping force. Normally, the service life of the die can be increased by more than tens of times by using servo punch.
5、合理的使用及维护护坡模具
5. Reasonable Use and Maintenance of Slope Protection Mould
为了提高护坡模具使用率，操作者必须合理的使用及维护护坡模具。
In order to improve the usage rate of slope protection die, the operator must use and maintain the slope protection die reasonably.
